Pin assignment Overview Note: All pins with designation GND are internally connected. X1 − analog inputs and outputs Connections for analog speed mode Type: Phoenix Contact MCV 0.5/ 4-G-2.5 Mating connector (included in scope of delivery): Phoenix Contact FK-MCP 0.5/ 4-ST-2.5 (or equivalent) Nanotec article number: ZCPHOFK-MC0,5-4 Pin Function Note 1 GND 2 Analog input 10 bit, 0-10 V 3 Digital output Open drain, max. 24 V/100 mA 4 Voltage output +12 V, max. 100 mA Connection data min max Conductor cross section, rigid, min. 0.14 mm2 0.5 mm2 Conductor cross section, flexible, min. 0.14 mm2 0.5 mm2 Conductor cross section, flexible, min. Wire-end sleeve without plastic sleeve, min. 0.25 mm2 0.5 mm2 Conductor cross section, min. AWG 26 20 Min. AWG acc. to UL/CUL 28 20 X2 – digital inputs Connection for the digital inputs. Type: Phoenix Contact MCV 0.5/10-G-2.5 Mating connector (included in scope of delivery): Phoenix Contact FK-MCP 0.5/10-ST-2.5 (or equivalent) Nanotec article number: ZCPHOFK-MC0,5-10 Pin Function Note 1 Digital input 1 0/+24 V 2 Digital input 2 0/+24 V 3 Digital input 3 0/+24 V 4 -Release (-input 4) The default setting for this input combination is "single-ended"; this means that the "-Release" input is deactivated, only "+Release" against GND is active. 5 V / 24 V signal, switchable by means of software with object 3240h, max. 1 MHz 5 +Release (+input 4) 6 –Direction (–input 5) The default setting for this input combination is "single-ended"; this means that the "-Direction" input is deactivated, only "+Direction" against GND is active. 5 V / 24 V signal, switchable by means of software with object 3240h, max. 1 MHz 7 Direction (+input 5) 8 –Clock (–input 6) The default setting for this input combination is "single-ended"; this means that the "-Clock" input is deactivated, only "+Clock" against GND is active. 5 V / 24 V signal, switchable by means of software with object 3240h, max. 1 MHz 9 Clock (+input 6) 10 GND Note: All inputs for clock-direction can be switched together between 5 V and 24 V and also between single-ended and differential. The following switching thresholds apply for inputs 1 to 3: Switching thresholds On Off > approx. 16 V < approx. 4 V The following switching thresholds apply for inputs 4 to 6 (pins 4 to 9): Max. Voltage Switching thresholds (worst-case calculations) On Off 5 V > 3.80 V < 0.26 V 24 V > 14.42 V < 4.16 V If you set 3240h:07h to the value "1", three differential inputs are available on pins 4 to 9. Where: Switching on Switching off Voltage at input pin+ against GND > switch-on threshold Voltage at input pin- against GND > switch-on threshold Connection data min max Conductor cross section, rigid, min. 0.14 mm2 0.5 mm2 Conductor cross section, flexible, min. 0.14 mm2 0.5 mm2 Conductor cross section, flexible, min. Wire-end sleeve without plastic sleeve, min. 0.25 mm2 0.5 mm2 Conductor cross section, min. AWG 26 20 Min. AWG acc. to UL/CUL 28 20 X3 – voltage supply Voltage source The operating or supply voltage supplies a battery, a transformer with rectification and filtering, or a switching power supply. Note: EMC: For a DC power supply line longer than 30 m or when using the motor on a DC bus, additional interference-suppression and protection measures are necessary. ► An EMI filter is to be inserted in the DC supply line as close as possible to the controller/motor. ► Long data or supply lines are to be routed through ferrites. Connections Type: Phoenix Contact MCV 1.5/ 2-G-3.5 Mating connector (included in scope of delivery): Phoenix Contact FMC 1.5/ 2-ST-3.5 (or equivalent) Nanotec article number ZCPHOF-MC1,5-2 Pin Function Note 1 +Vcc PD4-C: 12-48 V, ±5% PD4-CB: 12-24 V, ±5% 2 GND Connection data min max Conductor cross section, rigid, min. 0.2 mm2 1.5 mm2 Conductor cross section, flexible, min. 0.2 mm2 1.5 mm2 Conductor cross section, flexible, min. Wire-end sleeve without plastic sleeve, min. 0.25 mm2 1.5 mm2 Conductor cross section, flexible, min. Wire-end sleeve min. Plastic sleeve min. 0.25 mm2 0.75 mm2 Conductor cross section, min. AWG 24 16 Min. AWG acc. to UL/CUL 24 16 Permissible operating voltage The maximum operating voltage is 50.4 V DC for the stepper motors (PD4-C) and 25.2 V for the BLDC motors (PD4-CB). If the input voltage of the controller exceeds the threshold value set in 2034h, the motor is switched off and an error triggered. Above the response threshold set in 4021h:02h, the integrated ballast circuit is activated (wirewound resistor Z32041412209K6C000 from Vishay with 3 W continuous output). The minimum operating voltage is 11.4 V DC. If the input voltage of the controller falls below 10 V, the motor is switched off and an error triggered. A charging capacitor of at least 4700 µF / 50 V (approx. 1000 µF per ampere rated current) must be connected in parallel to the supply voltage to avoid exceeding the permissible operating voltage (e.g., during braking). Note: Damage to the controller and/or its power supply due to excitation voltage of the motor! Voltage peaks during operation may damage the controller and possibly its power supply. ► Install suitable circuits (e.g., charging capacitor) that reduce voltage peaks. ► With BLDC motors: Select a voltage source that corresponds to the rated voltage of the respective motor as specified in the motor data sheet. ► Use a power supply with protection circuit to protect against overvoltage.
Pin assignment Overview Note: All pins with designation GND are internally connected. X1 − analog inputs and outputs Connections for analog speed mode Type: Phoenix Contact MCV 0.5/ 4-G-2.5 Mating connector (included in scope of delivery): Phoenix Contact FK-MCP 0.5/ 4-ST-2.5 (or equivalent) Nanotec article number: ZCPHOFK-MC0,5-4 Pin Function Note 1 GND 2 Analog input 10 bit, 0-10 V 3 Digital output Open drain, max. 24 V/100 mA 4 Voltage output +12 V, max. 100 mA Connection data min max Conductor cross section, rigid, min. 0.14 mm2 0.5 mm2 Conductor cross section, flexible, min. 0.14 mm2 0.5 mm2 Conductor cross section, flexible, min. Wire-end sleeve without plastic sleeve, min. 0.25 mm2 0.5 mm2 Conductor cross section, min. AWG 26 20 Min. AWG acc. to UL/CUL 28 20 X2 – digital inputs Connection for the digital inputs. Type: Phoenix Contact MCV 0.5/10-G-2.5 Mating connector (included in scope of delivery): Phoenix Contact FK-MCP 0.5/10-ST-2.5 (or equivalent) Nanotec article number: ZCPHOFK-MC0,5-10 Pin Function Note 1 Digital input 1 0/+24 V 2 Digital input 2 0/+24 V 3 Digital input 3 0/+24 V 4 -Release (-input 4) The default setting for this input combination is "single-ended"; this means that the "-Release" input is deactivated, only "+Release" against GND is active. 5 V / 24 V signal, switchable by means of software with object 3240h, max. 1 MHz 5 +Release (+input 4) 6 –Direction (–input 5) The default setting for this input combination is "single-ended"; this means that the "-Direction" input is deactivated, only "+Direction" against GND is active. 5 V / 24 V signal, switchable by means of software with object 3240h, max. 1 MHz 7 Direction (+input 5) 8 –Clock (–input 6) The default setting for this input combination is "single-ended"; this means that the "-Clock" input is deactivated, only "+Clock" against GND is active. 5 V / 24 V signal, switchable by means of software with object 3240h, max. 1 MHz 9 Clock (+input 6) 10 GND Note: All inputs for clock-direction can be switched together between 5 V and 24 V and also between single-ended and differential. The following switching thresholds apply for inputs 1 to 3: Switching thresholds On Off > approx. 16 V < approx. 4 V The following switching thresholds apply for inputs 4 to 6 (pins 4 to 9): Max. Voltage Switching thresholds (worst-case calculations) On Off 5 V > 3.80 V < 0.26 V 24 V > 14.42 V < 4.16 V If you set 3240h:07h to the value "1", three differential inputs are available on pins 4 to 9. Where: Switching on Switching off Voltage at input pin+ against GND > switch-on threshold Voltage at input pin- against GND > switch-on threshold Connection data min max Conductor cross section, rigid, min. 0.14 mm2 0.5 mm2 Conductor cross section, flexible, min. 0.14 mm2 0.5 mm2 Conductor cross section, flexible, min. Wire-end sleeve without plastic sleeve, min. 0.25 mm2 0.5 mm2 Conductor cross section, min. AWG 26 20 Min. AWG acc. to UL/CUL 28 20 X3 – voltage supply Voltage source The operating or supply voltage supplies a battery, a transformer with rectification and filtering, or a switching power supply. Note: EMC: For a DC power supply line longer than 30 m or when using the motor on a DC bus, additional interference-suppression and protection measures are necessary. ► An EMI filter is to be inserted in the DC supply line as close as possible to the controller/motor. ► Long data or supply lines are to be routed through ferrites. Connections Type: Phoenix Contact MCV 1.5/ 2-G-3.5 Mating connector (included in scope of delivery): Phoenix Contact FMC 1.5/ 2-ST-3.5 (or equivalent) Nanotec article number ZCPHOF-MC1,5-2 Pin Function Note 1 +Vcc PD4-C: 12-48 V, ±5% PD4-CB: 12-24 V, ±5% 2 GND Connection data min max Conductor cross section, rigid, min. 0.2 mm2 1.5 mm2 Conductor cross section, flexible, min. 0.2 mm2 1.5 mm2 Conductor cross section, flexible, min. Wire-end sleeve without plastic sleeve, min. 0.25 mm2 1.5 mm2 Conductor cross section, flexible, min. Wire-end sleeve min. Plastic sleeve min. 0.25 mm2 0.75 mm2 Conductor cross section, min. AWG 24 16 Min. AWG acc. to UL/CUL 24 16 Permissible operating voltage The maximum operating voltage is 50.4 V DC for the stepper motors (PD4-C) and 25.2 V for the BLDC motors (PD4-CB). If the input voltage of the controller exceeds the threshold value set in 2034h, the motor is switched off and an error triggered. Above the response threshold set in 4021h:02h, the integrated ballast circuit is activated (wirewound resistor Z32041412209K6C000 from Vishay with 3 W continuous output). The minimum operating voltage is 11.4 V DC. If the input voltage of the controller falls below 10 V, the motor is switched off and an error triggered. A charging capacitor of at least 4700 µF / 50 V (approx. 1000 µF per ampere rated current) must be connected in parallel to the supply voltage to avoid exceeding the permissible operating voltage (e.g., during braking). Note: Damage to the controller and/or its power supply due to excitation voltage of the motor! Voltage peaks during operation may damage the controller and possibly its power supply. ► Install suitable circuits (e.g., charging capacitor) that reduce voltage peaks. ► With BLDC motors: Select a voltage source that corresponds to the rated voltage of the respective motor as specified in the motor data sheet. ► Use a power supply with protection circuit to protect against overvoltage.
X1 − analog inputs and outputs Connections for analog speed mode Type: Phoenix Contact MCV 0.5/ 4-G-2.5 Mating connector (included in scope of delivery): Phoenix Contact FK-MCP 0.5/ 4-ST-2.5 (or equivalent) Nanotec article number: ZCPHOFK-MC0,5-4 Pin Function Note 1 GND 2 Analog input 10 bit, 0-10 V 3 Digital output Open drain, max. 24 V/100 mA 4 Voltage output +12 V, max. 100 mA Connection data min max Conductor cross section, rigid, min. 0.14 mm2 0.5 mm2 Conductor cross section, flexible, min. 0.14 mm2 0.5 mm2 Conductor cross section, flexible, min. Wire-end sleeve without plastic sleeve, min. 0.25 mm2 0.5 mm2 Conductor cross section, min. AWG 26 20 Min. AWG acc. to UL/CUL 28 20
X2 – digital inputs Connection for the digital inputs. Type: Phoenix Contact MCV 0.5/10-G-2.5 Mating connector (included in scope of delivery): Phoenix Contact FK-MCP 0.5/10-ST-2.5 (or equivalent) Nanotec article number: ZCPHOFK-MC0,5-10 Pin Function Note 1 Digital input 1 0/+24 V 2 Digital input 2 0/+24 V 3 Digital input 3 0/+24 V 4 -Release (-input 4) The default setting for this input combination is "single-ended"; this means that the "-Release" input is deactivated, only "+Release" against GND is active. 5 V / 24 V signal, switchable by means of software with object 3240h, max. 1 MHz 5 +Release (+input 4) 6 –Direction (–input 5) The default setting for this input combination is "single-ended"; this means that the "-Direction" input is deactivated, only "+Direction" against GND is active. 5 V / 24 V signal, switchable by means of software with object 3240h, max. 1 MHz 7 Direction (+input 5) 8 –Clock (–input 6) The default setting for this input combination is "single-ended"; this means that the "-Clock" input is deactivated, only "+Clock" against GND is active. 5 V / 24 V signal, switchable by means of software with object 3240h, max. 1 MHz 9 Clock (+input 6) 10 GND Note: All inputs for clock-direction can be switched together between 5 V and 24 V and also between single-ended and differential. The following switching thresholds apply for inputs 1 to 3: Switching thresholds On Off > approx. 16 V < approx. 4 V The following switching thresholds apply for inputs 4 to 6 (pins 4 to 9): Max. Voltage Switching thresholds (worst-case calculations) On Off 5 V > 3.80 V < 0.26 V 24 V > 14.42 V < 4.16 V If you set 3240h:07h to the value "1", three differential inputs are available on pins 4 to 9. Where: Switching on Switching off Voltage at input pin+ against GND > switch-on threshold Voltage at input pin- against GND > switch-on threshold Connection data min max Conductor cross section, rigid, min. 0.14 mm2 0.5 mm2 Conductor cross section, flexible, min. 0.14 mm2 0.5 mm2 Conductor cross section, flexible, min. Wire-end sleeve without plastic sleeve, min. 0.25 mm2 0.5 mm2 Conductor cross section, min. AWG 26 20 Min. AWG acc. to UL/CUL 28 20
X3 – voltage supply Voltage source The operating or supply voltage supplies a battery, a transformer with rectification and filtering, or a switching power supply. Note: EMC: For a DC power supply line longer than 30 m or when using the motor on a DC bus, additional interference-suppression and protection measures are necessary. ► An EMI filter is to be inserted in the DC supply line as close as possible to the controller/motor. ► Long data or supply lines are to be routed through ferrites. Connections Type: Phoenix Contact MCV 1.5/ 2-G-3.5 Mating connector (included in scope of delivery): Phoenix Contact FMC 1.5/ 2-ST-3.5 (or equivalent) Nanotec article number ZCPHOF-MC1,5-2 Pin Function Note 1 +Vcc PD4-C: 12-48 V, ±5% PD4-CB: 12-24 V, ±5% 2 GND Connection data min max Conductor cross section, rigid, min. 0.2 mm2 1.5 mm2 Conductor cross section, flexible, min. 0.2 mm2 1.5 mm2 Conductor cross section, flexible, min. Wire-end sleeve without plastic sleeve, min. 0.25 mm2 1.5 mm2 Conductor cross section, flexible, min. Wire-end sleeve min. Plastic sleeve min. 0.25 mm2 0.75 mm2 Conductor cross section, min. AWG 24 16 Min. AWG acc. to UL/CUL 24 16 Permissible operating voltage The maximum operating voltage is 50.4 V DC for the stepper motors (PD4-C) and 25.2 V for the BLDC motors (PD4-CB). If the input voltage of the controller exceeds the threshold value set in 2034h, the motor is switched off and an error triggered. Above the response threshold set in 4021h:02h, the integrated ballast circuit is activated (wirewound resistor Z32041412209K6C000 from Vishay with 3 W continuous output). The minimum operating voltage is 11.4 V DC. If the input voltage of the controller falls below 10 V, the motor is switched off and an error triggered. A charging capacitor of at least 4700 µF / 50 V (approx. 1000 µF per ampere rated current) must be connected in parallel to the supply voltage to avoid exceeding the permissible operating voltage (e.g., during braking). Note: Damage to the controller and/or its power supply due to excitation voltage of the motor! Voltage peaks during operation may damage the controller and possibly its power supply. ► Install suitable circuits (e.g., charging capacitor) that reduce voltage peaks. ► With BLDC motors: Select a voltage source that corresponds to the rated voltage of the respective motor as specified in the motor data sheet. ► Use a power supply with protection circuit to protect against overvoltage.
Voltage source The operating or supply voltage supplies a battery, a transformer with rectification and filtering, or a switching power supply. Note: EMC: For a DC power supply line longer than 30 m or when using the motor on a DC bus, additional interference-suppression and protection measures are necessary. ► An EMI filter is to be inserted in the DC supply line as close as possible to the controller/motor. ► Long data or supply lines are to be routed through ferrites.
Connections Type: Phoenix Contact MCV 1.5/ 2-G-3.5 Mating connector (included in scope of delivery): Phoenix Contact FMC 1.5/ 2-ST-3.5 (or equivalent) Nanotec article number ZCPHOF-MC1,5-2 Pin Function Note 1 +Vcc PD4-C: 12-48 V, ±5% PD4-CB: 12-24 V, ±5% 2 GND Connection data min max Conductor cross section, rigid, min. 0.2 mm2 1.5 mm2 Conductor cross section, flexible, min. 0.2 mm2 1.5 mm2 Conductor cross section, flexible, min. Wire-end sleeve without plastic sleeve, min. 0.25 mm2 1.5 mm2 Conductor cross section, flexible, min. Wire-end sleeve min. Plastic sleeve min. 0.25 mm2 0.75 mm2 Conductor cross section, min. AWG 24 16 Min. AWG acc. to UL/CUL 24 16
Permissible operating voltage The maximum operating voltage is 50.4 V DC for the stepper motors (PD4-C) and 25.2 V for the BLDC motors (PD4-CB). If the input voltage of the controller exceeds the threshold value set in 2034h, the motor is switched off and an error triggered. Above the response threshold set in 4021h:02h, the integrated ballast circuit is activated (wirewound resistor Z32041412209K6C000 from Vishay with 3 W continuous output). The minimum operating voltage is 11.4 V DC. If the input voltage of the controller falls below 10 V, the motor is switched off and an error triggered. A charging capacitor of at least 4700 µF / 50 V (approx. 1000 µF per ampere rated current) must be connected in parallel to the supply voltage to avoid exceeding the permissible operating voltage (e.g., during braking). Note: Damage to the controller and/or its power supply due to excitation voltage of the motor! Voltage peaks during operation may damage the controller and possibly its power supply. ► Install suitable circuits (e.g., charging capacitor) that reduce voltage peaks. ► With BLDC motors: Select a voltage source that corresponds to the rated voltage of the respective motor as specified in the motor data sheet. ► Use a power supply with protection circuit to protect against overvoltage.
